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Metal Conveyor Belts for Glass Annealing Lehr: Roles, Material Choices, and Performance

In glass manufacturing, the annealing process is critical for eliminating internal stresses formed during shaping. At the heart of this process lies the metal conveyor belt, a component that directly impacts annealing efficiency, product quality, and operational costs. This blog explores the vital roles of conveyor belts in glass annealing lehrs and compares the materials commonly used in their construction.

Metal Conveyor Belts for Glass Annealing Lehr: Roles, Material Choices, and Performance

Key Roles of Conveyor Belts in Glass Annealing

Metal conveyor belts serve four core functions in annealing lehrs:

1. Temperature Control:

They ensure uniform heat distribution across glass products (e.g., bottles, panels) as they pass through heating, soaking, and cooling zones. Any temperature inconsistency can lead to residual stress or deformation.

2. Stress Relief:

By maintaining precise transit speeds and stable support, conveyor belts allow gradual stress relaxation within the glass structure at the annealing point (typically 510–600°C for soda-lime glass).

3. Mechanical Support:

They bear the weight of glass products while resisting thermal expansion and mechanical wear, especially crucial for heavy or thick-walled items.

4. Durability in Harsh Conditions:

Belts must withstand prolonged exposure to high temperatures, oxidation, and occasional chemical corrosion from glass surface treatments (e.g., coatings).

Common Materials for Annealing Lehr Belts

Material selection depends on temperature ranges, environmental conditions, and cost considerations. Below are the most widely used options:

1. Stainless Steel Series

304 Stainless Steel

Max Temperature: 800°C

Properties: Cost-effective, excellent corrosion resistance, and smooth surface finish.

Applications: Ideal for soda-lime glass annealing (≤650°C), such as bottle production.

310S (0Cr25Ni20)

Max Temperature: 1100°C

Properties: High nickel-chromium content ensures superior oxidation resistance and structural stability under cyclic heating.

Applications: High-temperature processes like borosilicate glass annealing.

316/316L Stainless Steel

Max Temperature: 800°C

Properties: Molybdenum addition enhances corrosion resistance in acidic or humid environments.

Applications: Pharmaceutical or chemical glassware lehrs with coating treatments.

2. Heat-Resistant Alloys

314 Stainless Steel

Max Temperature: 1150°C

Properties: High silicon content boosts oxidation resistance beyond 310S.

Drawbacks: Higher cost and limited weldability.

Inconel 600/601

Max Temperature: 1150°C

Properties: Nickel-chromium alloy with exceptional creep resistance and longevity.

Applications: Specialty glass (e.g., optical, LCD) requiring ultra-stable annealing.

3. Carbon Steel & Coated Alternatives

A3 Mild Steel

Max Temperature: 400°C

Properties: Low cost but prone to oxidation. Requires frequent replacement.

Applications: Pre-annealing or low-budget setups.

Aluminized Steel

Max Temperature: 600°C

Properties: Aluminum coating mitigates oxidation, extending lifespan over plain carbon steel.

4. Specialty Materials

Molybdenum Disilicide (MoSi2)-Coated Belts

Max Temperature: 1300°C

Properties: Extreme oxidation resistance and minimal thermal expansion.

Applications: High-end lehrs for technical glass (e.g., fiberglass, vitrified ceramics).

Material Comparison Guide

Material Max Temp Corrosion Resistance Cost Typical Use Cases
304 Stainless 800°C Good $$ Bottles, jars
310S Stainless 1100°C Excellent $$$$ Borosilicate, tempered glass
316 Stainless 800°C Excellent (acidic) $$$ Labware, coated glass
Inconel 601 1150°C Outstanding $$$$$ Optical, LCD glass
Aluminized Steel 600°C Moderate $ Low-temperature annealing

How to Choose the Right Belt Material?

Consider these factors:

Temperature: Match the belt’s max temperature to your lehr’s peak operating range.

Environment: Opt for 316 stainless in acidic conditions or MoSi2 coatings for extreme heat.

Load Capacity: Heavy products (e.g., automotive glass) demand high-strength alloys like Inconel.

Budget: Balance upfront costs with long-term savings—cheaper belts may incur higher replacement fees.

Conclusion

The conveyor belt is the unsung hero of glass annealing, directly affecting product consistency and throughput. While stainless steels like 304 and 310S cover most industrial needs, niche applications require advanced alloys or coatings. Always validate material performance with stress tests and consult manufacturers to align specifications with your lehr’s requirements.

By selecting the optimal belt material, manufacturers can achieve stress-free glass products, reduce downtime, and maximize the lifespan of their annealing lehrs.

PFM SCREEN offers customers two types of lehr belts with different weave structures

Balanced weave lehr belt, comprising alternating right and left-hand flattened spirals connected by crimped rods. This design ensures locked-in spirals for straight tracking and product stability. Edges are welded for added durability.

Metal Conveyor Belts for Glass Annealing Lehr: Roles, Material Choices, and Performance

Compound balanced weave lehr belt, balanced spiral belt with multiple spirals and cross rods per pitch, resulting in minimal apertures and a flat surface. This structure ensures a close and flat mesh, ideal for conveying very small items. 

Metal Conveyor Belts for Glass Annealing Lehr: Roles, Material Choices, and Performance