How to connect the two ends of the Cordweave Conveyor Belt
Connecting the two ends of a Cordweave Conveyor Belt involves a straightforward process. Here are the general steps:
1. Prepare the ends: Ensure that both ends of the Cordweave Conveyor Belt are clean and free from any debris or damage. Trim any frayed edges if necessary.
2. Overlap the ends: Place the two ends of the conveyor belt next to each other with a slight overlap. The overlap should be enough to ensure a secure connection.
3. Temporary tying of ends: Tying the two ends together temporarily can indeed make assembly easier, providing a stable structure to work with before permanently joining them.
4. Inserting cross wires: The mesh of the Cordweave Conveyor Belt is typically joined by inserting multiple cross wires through the intermeshing coils at each end of the belt. The number of cross wires needed depends on the specific cord weave pattern. For example, a cord weave 3 requires 2 cross wires, while a cord weave 4 needs 3 cross wires, and so on.
5. Cutting and welding cross wires: Each cross wire should be cut to the appropriate length and then welded to the corresponding coil wire at the edges of the belt. This process maintains the continuous pattern of the belting, ensuring a secure connection.
6. Re-tensioning the belt: After joining the ends and completing the welding process, it's essential to re-tension the belt to maintain adequate drive without over-tensioning it. Proper tensioning is crucial for the smooth operation of the conveyor system.
7. Final checks: Before putting the conveyor system back into operation, it's important to perform a final check to ensure that there are no leftover belt parts or tools on or in the conveyor. This step helps prevent any potential issues or damage during operation.